{"id":1417,"date":"2023-02-20T13:56:37","date_gmt":"2023-02-20T12:56:37","guid":{"rendered":"https:\/\/bi-plast.dk\/processes\/monosandwich\/"},"modified":"2025-10-30T08:57:30","modified_gmt":"2025-10-30T07:57:30","slug":"monosandwich","status":"publish","type":"page","link":"https:\/\/bi-plast.dk\/en\/processes\/monosandwich\/","title":{"rendered":"Monosandwich"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; fullwidth=&#8221;on&#8221; _builder_version=&#8221;4.19.5&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_fullwidth_header title=&#8221;2K injection moulding&#8221; subhead=&#8221;Monosandwich&#8221; background_overlay_color=&#8221;rgba(26,25,184,0.24)&#8221; content_max_width=&#8221;60%&#8221; content_max_width_tablet=&#8221;60%&#8221; content_max_width_phone=&#8221;100%&#8221; content_max_width_last_edited=&#8221;on|phone&#8221; _builder_version=&#8221;4.20.4&#8243; title_font_size=&#8221;18px&#8221; content_font=&#8221;Poppins||||||||&#8221; content_line_height=&#8221;1.8em&#8221; subhead_font_size=&#8221;50px&#8221; subhead_line_height=&#8221;1.4em&#8221; background_image=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2023\/03\/rullemembran-Monosandwich-2K-tokomponent-sproejtestoebning-Bi-Plast.webp&#8221; min_height=&#8221;50vh&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;8%||8%||true|false&#8221; title_font_size_tablet=&#8221;18px&#8221; title_font_size_phone=&#8221;15px&#8221; title_font_size_last_edited=&#8221;on|phone&#8221; subhead_font_size_tablet=&#8221;50px&#8221; subhead_font_size_phone=&#8221;32px&#8221; subhead_font_size_last_edited=&#8221;on|phone&#8221; button_one_text_color_hover=&#8221;#edbb5f&#8221; button_two_text_color_hover=&#8221;#edbb5f&#8221; button_one_bg_color_hover=&#8221;rgba(0,0,0,0)&#8221; button_two_bg_color_hover=&#8221;rgba(0,0,0,0)&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;on&#8221; button_one_text_color__hover=&#8221;#edbb5f&#8221; button_two_text_color__hover_enabled=&#8221;on&#8221; button_two_text_color__hover=&#8221;#edbb5f&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221;]<\/p>\n<p>Get the properties of two plastics in a single part with one injection.<\/p>\n<p>[\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;on|phone&#8221; admin_label=&#8221;Services&#8221; _builder_version=&#8221;4.20.2&#8243; custom_margin=&#8221;|||&#8221; custom_padding=&#8221;100px|0px|100px|0px&#8221; custom_padding_tablet=&#8221;100px|0px|100px|0px&#8221; custom_padding_phone=&#8221;0px|0px|0px|0px|false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;3_5,2_5&#8243; _builder_version=&#8221;4.20.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.20.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.20.4&#8243; text_font=&#8221;||||||||&#8221; header_3_text_color=&#8221;#EDBB5F&#8221; header_3_letter_spacing=&#8221;1px&#8221; header_3_line_height=&#8221;2em&#8221; width=&#8221;100%&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221; header_2_font_size_tablet=&#8221;&#8221; header_2_font_size_phone=&#8221;28px&#8221; header_2_font_size_last_edited=&#8221;on|phone&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h3 style=\"text-align: left;\">2K injection moulding<\/h3>\n<h2 style=\"text-align: left;\">Monosandwich<\/h2>\n<p>[\/et_pb_text][et_pb_divider color=&#8221;#1A19B8&#8243; divider_weight=&#8221;2px&#8221; _builder_version=&#8221;4.20.4&#8243; max_width=&#8221;60px&#8221; module_alignment=&#8221;left&#8221; height=&#8221;2px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_divider][et_pb_text _builder_version=&#8221;4.20.1&#8243; text_letter_spacing=&#8221;1px&#8221; max_width=&#8221;550px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Monosandwich 2K moulding means that with one injection, you get two different plastic materials in the same part.<\/p>\n<p>This allows you to combine different material properties in one mould, such as a strong core with a softer surface layer. You can also choose to use re-granulated plastic material (recycled plastic) in the core and new plastic for the surface layer.<\/p>\n<p>With Monosandwich, you have a unique opportunity to use recycled plastic in the core of your item while still using new plastic on top to give you the surface you want.<\/p>\n<p>Injection moulding with the Monosandwich method is done using a standard tool. For you, this means that you don\u2019t need to use 2K (two-component) moulding tools, which are significantly more expensive than standard tools.<\/p>\n<p>When working with 2K Monosandwich, the two materials must be chemically compatible, but don\u2019t worry: we can guide you and tell you all about the possibilities for your particular product!<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.20.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2023\/03\/Monosandwich-sproejtestoebning-Bi-Plast-plast-plastemne-tandhjul.webp&#8221; title_text=&#8221;Monosandwich &#8211; injection moulding &#8211; Bi-Plast &#8211; plastic &#8211; plastic part &#8211; gear&#8221; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; border_width_bottom=&#8221;10px&#8221; border_color_bottom=&#8221;#1A19B8&#8243; border_width_left=&#8221;10px&#8221; border_color_left=&#8221;#1A19B8&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.20.2&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;45px|auto||auto||&#8221; custom_margin_tablet=&#8221;45px|auto||auto||&#8221; custom_margin_phone=&#8221;0px|auto||auto|false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2025\/06\/Injection-Monosandwich-1-scaled.jpg&#8221; alt=&#8221;Monosandwich &#8211; 2K &#8211; two-component &#8211; injection moulding &#8211; start of injection &#8211; Bi-Plast&#8221; title_text=&#8221;Injection Monosandwich 1&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;5px&#8221; border_width_top=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_color_bottom=&#8221;#1A19B8&#8243; border_color_left=&#8221;#1A19B8&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]1) Start of injection[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2025\/06\/Skin-injection-Monosandwich-2-scaled.jpg&#8221; alt=&#8221;Monosandwich &#8211; 2K &#8211; two-component &#8211; injection moulding &#8211; start of injection &#8211; Bi-Plast&#8221; title_text=&#8221;Skin injection Monosandwich 2&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;5px&#8221; border_width_top=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_color_bottom=&#8221;#1A19B8&#8243; border_color_left=&#8221;#1A19B8&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>2) Injection of surface material<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2025\/06\/Core-injection-Monosandwich-3-scaled.jpg&#8221; alt=&#8221;Monosandwich &#8211; 2K &#8211; two-component &#8211; injection moulding &#8211; injection of core material &#8211; Bi-Plast&#8221; title_text=&#8221;Core injection Monosandwich 3&#8243; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;5px&#8221; border_width_top=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_color_bottom=&#8221;#1A19B8&#8243; border_color_left=&#8221;#1A19B8&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>3) Injection of core material<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.20.2&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;45px|auto||auto||&#8221; custom_margin_tablet=&#8221;45px|auto||auto||&#8221; custom_margin_phone=&#8221;0px|auto||auto|false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2023\/03\/cableholder-ledningsholder-Monosandwich-2K-tokomponent-sproejtestoebning-Bi-Plast.webp&#8221; alt=&#8221;heat sert &#8211; injection moulding &#8211; Bi-Plast &#8211; plastic &#8211; metal in plastic &#8211; plastic part &#8211; thermoplastic&#8221; title_text=&#8221;cableholder &#8211; Monosandwich &#8211; 2K &#8211; two-component &#8211; injection moulding &#8211; Bi-Plast&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;10px&#8221; border_width_top=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_color_bottom=&#8221;#1A19B8&#8243; border_color_left=&#8221;#1A19B8&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><strong>Monosandwich:<\/strong> Monosandwich: Wire holder with fixed core and clip function made of PP with surface layer made of SEBS.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2023\/03\/rullemembran-Monosandwich-2K-tokomponent-sproejtestoebning-Bi-Plast.webp&#8221; alt=&#8221;Monosandwich: Rolling diaphragm, mineral-filled PP core and SEBS membrane.&#8221; title_text=&#8221;Rolling diaphragm &#8211; Monosandwich &#8211; 2K &#8211; two-component &#8211; injection moulding &#8211; Bi-Plast&#8221; _builder_version=&#8221;4.27.4&#8243; _module_preset=&#8221;default&#8221; border_width_all=&#8221;10px&#8221; border_width_top=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_color_bottom=&#8221;#1A19B8&#8243; border_color_left=&#8221;#1A19B8&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><strong>Monosandwich:<\/strong> Rolling diaphragm, mineral-filled PP core and SEBS membrane.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_5,2_5&#8243; custom_padding_last_edited=&#8221;on|phone&#8221; _builder_version=&#8221;4.20.2&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||73px|||&#8221; custom_padding_tablet=&#8221;||73px|||&#8221; custom_padding_phone=&#8221;0px||0px||false|false&#8221; animation_style=&#8221;fade&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_divider color=&#8221;#1A19B8&#8243; divider_weight=&#8221;2px&#8221; _builder_version=&#8221;4.20.4&#8243; max_width=&#8221;60px&#8221; module_alignment=&#8221;left&#8221; height=&#8221;2px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_divider][et_pb_text _builder_version=&#8221;4.27.4&#8243; _dynamic_attributes=&#8221;link_option_url&#8221; _module_preset=&#8221;default&#8221; link_option_url=&#8221;@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjM5MiJ9fQ==@&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Bi-Plast has been working with Monosandwich since 1995 and we can show you many more examples than the ones you see on this page.<br \/>You are always welcome to contact us for a chat about Monosandwich \u2013 it really is an effective 2K method and our customers love it!<\/p>\n<p>And if you\u2019re thinking about recycling, Monosandwich is an obvious starting point. Find out more about Bi-Plast\u2019s work with plastics and the environment <span style=\"color: #0000ff;\">here<\/span>.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; disabled_on=&#8221;off|off|off&#8221; admin_label=&#8221;Contact&#8221; _builder_version=&#8221;4.20.4&#8243; _module_preset=&#8221;default&#8221; background_enable_color=&#8221;off&#8221; background_image=&#8221;https:\/\/bi-plast.dk\/wp-content\/uploads\/2023\/08\/Bi-Plast-tilpasset-1.jpg&#8221; custom_margin=&#8221;|||&#8221; custom_padding=&#8221;0px|0px|0px|0px&#8221; background_last_edited=&#8221;on|desktop&#8221; background_enable_image_phone=&#8221;off&#8221; box_shadow_style=&#8221;preset7&#8243; box_shadow_horizontal=&#8221;0px&#8221; box_shadow_vertical=&#8221;80px&#8221; box_shadow_color=&#8221;#ffffff&#8221; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; use_custom_gutter=&#8221;on&#8221; custom_padding_last_edited=&#8221;on|phone&#8221; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#FFFFFF&#8221; width_tablet=&#8221;&#8221; width_phone=&#8221;100%&#8221; width_last_edited=&#8221;on|desktop&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;60px|60px|60px|60px&#8221; custom_padding_tablet=&#8221;&#8221; custom_padding_phone=&#8221;|40px||40px|false|false&#8221; animation_style=&#8221;slide&#8221; animation_direction=&#8221;bottom&#8221; animation_duration=&#8221;1500ms&#8221; animation_delay=&#8221;200ms&#8221; animation_intensity_slide=&#8221;10%&#8221; animation_starting_opacity=&#8221;100%&#8221; box_shadow_style=&#8221;preset3&#8243; box_shadow_vertical=&#8221;15px&#8221; box_shadow_blur=&#8221;80px&#8221; box_shadow_color=&#8221;rgba(0,0,0,0.2)&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||||true|false&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.20.4&#8243; _module_preset=&#8221;b878e60d-0e9f-4c65-98af-450d9a8351fa&#8221; text_font=&#8221;|||on|||||&#8221; header_2_text_color=&#8221;#1A19B8&#8243; header_3_text_color=&#8221;#E09900&#8243; header_3_font_size=&#8221;16px&#8221; max_width=&#8221;550px&#8221; module_alignment=&#8221;center&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\">Contact us<\/h2>\n<p>[\/et_pb_text][et_pb_contact_form use_spam_service=&#8221;on&#8221; recaptcha_list=&#8221;Default|Default-0&#8243; email=&#8221;mail@bi-plast.dk&#8221; success_message=&#8221;Thank you for reaching out. 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_module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>In order to send a message through our contact form, please accept all cookies.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;140px||||false|false&#8221; custom_padding_tablet=&#8221;&#8221; custom_padding_phone=&#8221;0px||||false|false&#8221; custom_padding_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.20.1&#8243; _module_preset=&#8221;b878e60d-0e9f-4c65-98af-450d9a8351fa&#8221; text_letter_spacing=&#8221;2px&#8221; ul_font=&#8221;||||||||&#8221; background_color=&#8221;gcid-bc39304d-199b-4a1d-a8ec-34fbe4080fcc&#8221; background_layout=&#8221;dark&#8221; custom_margin=&#8221;|||&#8221; custom_padding=&#8221;60px|40px|60px|40px&#8221; custom_padding_last_edited=&#8221;off|desktop&#8221; 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